top of page

Use code SCNEWCUST15 for 15% off ALL scooters through month-end.  Redeem here

The Electric Scooter Production Process: An Inside Look

With the recent surge in popularity of electric scooters, many are curious about the manufacturing process behind these eco-friendly vehicles. In this article, we will break down the production process, from raw materials to final assembly, and explore the various components that go into creating an electric scooter.

  1. Raw materials and components: To create an electric scooter, various components are needed. These include a frame (usually made of aluminum or steel), an electric motor, batteries, electronic controllers, wheels, and other smaller components such as brakes, handlebars, and lights. Most of these components are sourced from specialized suppliers, while some manufacturers may produce certain parts in-house.

  2. Frame production: The electric scooter's frame serves as the primary structure and supports all its components. Frames are produced through processes like extrusion, cutting, bending, and welding. Aluminum is a popular choice for frame material due to its lightweight, rust-resistant properties.

  3. Motor assembly: The heart of an electric scooter is its electric motor, which provides power and torque for movement. Motors can be in-hub or off-hub, meaning they are either built into the wheel or connected externally with a belt or chain. Motor components are assembled, and quality control tests ensure their performance and reliability.

  4. Battery assembly: The battery is the energy source for the electric scooter, with lithium-ion batteries being the most common type used. Battery packs are assembled by connecting individual battery cells in series or parallel arrangements, based on the scooter's voltage requirements. Manufacturers may also include battery management systems (BMS) to regulate temperature, voltage, and current for safety and efficiency.

  5. Electronic components: Electronic controllers, displays, and other electronic parts are integrated into the scooter's design. They control motor functions, battery management, and provide the user with information such as speed, battery life, and distance traveled.

  6. Final assembly: With all components prepared, the final step is assembling the electric scooter. The frame, motor, battery, wheels, brakes, and other components are all attached to one another. Rigorous quality control checks are performed to ensure the scooter functions as intended and meets safety standards.

  7. Packaging and shipping: The completed electric scooters are inspected, packaged, and shipped to distributors, retailers, or directly to customers, depending on the sales model employed by the manufacturer.

In conclusion, the production process of electric scooters involves multiple steps and components, all meticulously put together to create an efficient, eco-friendly mode of transportation. As this industry continues to grow and evolve, advancements in technology and design will further enhance electric scooters' capabilities and uses.

Levy Electric Scooter Icons

Start a Fleet

Start a rental fleet with Levy

Levy Electric Scooter Icons


Wholesale Levy scooters at your online store or shop

Levy Electric Scooter Icons

Retail Partners

Wholesale Levy scooters at your 
online store or shop

Levy Electric Scooter Icons

Tag us

Follow and tag us on social!

Brand Ambassador

Earn money for referring friends and growing the network

Service Guides

DIY repair tools, videos, and more


Interested in working at Levy?


Invest in the Levy Network

Levy Locations

Find our rental, repair, and store locations

The Levy App

Download the Levy app to find scooters closest to you


Technical specs for all of our scooters


The Levy swappable battery system

Spare Parts

Every spare part you need for your scooter


Choose the Levy scooter that suits you best


Learn more about electric scooter tires


Bags, phone holders, helmets and more

Levy Electric Scooter Icon

The everyday electric scooter, perfect for the daily commute.

Levy Electric Scooter Fleets Icon

Start a rental fleet with Levy scooters and software

Levy Plus Electric Scooter Icon

Our high-end, long range cruiser with double the range of the Levy.

Support Center

FAQs, how-to videos, and quick start guides

Shipping App

Discounted shipping labels for moving your scooter (or any package).

Range Calculator

Estimate real-world range for any scooter

Electric Scooter Laws

Electric scooter laws by state & city


Subscribe to a scooter for $70/month

Shop Locator

Find a location to test ride or bring your Levy in to get repaired


Get in touch with our team

Quick-start guide

Get started with your Levy

Returns & Warranty

Every spare part you need for your scooter

Shipping Policy

Shipping Policy US and International

bottom of page