top of page

Use code SCNEWCUST15 for 15% off ALL scooters through month-end.  Redeem here

Unveiling the Process: How Electric Scooters are Made

Electric scooters have surged in popularity in recent years, revolutionizing the way people commute in urban environments. With their sleek designs and impressive functionality, many are curious about the process of creating these efficient, eco-friendly devices. In this article, we're going behind the scenes to explore the intricacies of how electric scooters are made, diving into the materials, manufacturing techniques, and various components that make these modern scooters a reality.

The Manufacturing Process:

  1. Materials Selection: The primary materials used for electric scooter frames are aluminum and steel. Both materials are sturdy, lightweight, and able to withstand daily usage without compromising the scooter's performance. The choice between aluminum and steel comes down to factors like cost, weight, and overall appearance.

  2. Frame Production: The scooter frame is typically made through a combination of extrusion, casting, and welding processes. Extrusion is used to create the long, hollow pieces that make up the scooter's body, while casting is used to create joints and more complex parts. The various pieces are then welded together to create a durable, solid structure.

  3. Battery Assembly: The electric scooter boasts a rechargeable lithium-ion battery, which is either housed within the scooter's body or positioned externally for easy access. Manufacturers assemble the battery packs by arranging individual lithium-ion cells in a specific configuration to achieve the desired power output, ensuring optimal performance for the scooter.

  1. Motor Construction: Electric scooters utilize a brushless DC motor, which is quieter and requires less maintenance compared to its brushed counterpart. The motor directly connects to the scooter's wheel, allowing for efficient power transmission and a smoother riding experience. Most scooter models employ a hub motor built into the wheel, which considerably reduces the number of moving parts and simplifies maintenance.

  2. Wiring and Electronics: Once the frame, battery, and motor are in place, technicians install the scooter's wiring and electronics. These components include the electronic controller, throttle, brakes, and LCD screen. Wiring is carefully routed through the scooter's body, ensuring a neat and organized appearance.

  3. Wheel and Brake System: Manufacturers attach sturdy, puncture-resistant tires to the scooter's wheels, providing a smooth and comfortable ride. The brake system typically consists of disc or drum brakes, both of which offer reliable stopping power. The brake system provides additional regenerative braking, which recharges the battery whenever the brakes are applied, increasing scooter efficiency.

  1. Quality Control and Testing: Last but not least, all electric scooters go through comprehensive quality control and testing processes before they are released to consumers. Manufacturers perform various tests to assess durability, performance, and safety, ensuring that each scooter meets rigorous standards.

From the choice of materials and production techniques to the intricate assembly of varied components, the process of creating an electric scooter is a complex, yet fascinating one. As electric scooters continue to gain popularity, advances in technology and manufacturing will only lead to improved performance, further solidifying their place in the realm of urban transportation.

Levy Electric Scooter Icons

Start a Fleet

Start a rental fleet with Levy

Levy Electric Scooter Icons


Wholesale Levy scooters at your online store or shop

Levy Electric Scooter Icons

Retail Partners

Wholesale Levy scooters at your 
online store or shop

Levy Electric Scooter Icons

Tag us

Follow and tag us on social!

Brand Ambassador

Earn money for referring friends and growing the network

Service Guides

DIY repair tools, videos, and more


Interested in working at Levy?


Invest in the Levy Network

Levy Locations

Find our rental, repair, and store locations

The Levy App

Download the Levy app to find scooters closest to you


Technical specs for all of our scooters


The Levy swappable battery system

Spare Parts

Every spare part you need for your scooter


Choose the Levy scooter that suits you best


Learn more about electric scooter tires


Bags, phone holders, helmets and more

Levy Electric Scooter Icon

The everyday electric scooter, perfect for the daily commute.

Levy Electric Scooter Fleets Icon

Start a rental fleet with Levy scooters and software

Levy Plus Electric Scooter Icon

Our high-end, long range cruiser with double the range of the Levy.

Support Center

FAQs, how-to videos, and quick start guides

Shipping App

Discounted shipping labels for moving your scooter (or any package).

Range Calculator

Estimate real-world range for any scooter

Electric Scooter Laws

Electric scooter laws by state & city


Subscribe to a scooter for $70/month

Shop Locator

Find a location to test ride or bring your Levy in to get repaired


Get in touch with our team

Quick-start guide

Get started with your Levy

Returns & Warranty

Every spare part you need for your scooter

Shipping Policy

Shipping Policy US and International

bottom of page